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High Efficiency Film Recycling Machine - China Factory Suppliers for Automatic Film Material Processing
Product Application
Traction Advance Pressing
Independently controlled by frequency converter and motor. The film advance enters the traction mechanism and advance pressing, ensuring the production line is unaffected by potential failures in the host pressing or cutter mechanisms. Provides advance pressing and exhaust air banded edge material.
Host Pressing Mechanism
Independently controlled by a high-power frequency converter and motor, putting the film pressure into a strong banded material cut into slices.
Cutter Mechanism
Independently controlled by the frequency converter and motor, cutting the materials into flake granules by the hob. Granule length is adjustable from 3 to 8mm.
Granules Blowing
The formed granules can be blown automatically by the blower directly to the feed port of the production line.
Comparison with Other Recycle Machines in Market
| Type | H981 Recycling Machine | Plastics Cracking Machine | Plastic Recycling Machine |
|---|---|---|---|
| Recycle mode | Cutting and shaped (non-heated) | Crashing | Heating up and shaped |
| Product shape | Slice granule | Slice powder | Granule |
| Chemistry performance | Identical with original | Identical | Not identical |
| Max accession amount | Because the granular density is not significantly different from plastic, 30% - 40% can be added | Due to its lighter specific gravity compared to plastic pellets, it is prone to float at the top of the feeding hopper, causing material discharge; mouth blockage and uneven plastic extrusion, only 5% - 10% can be added | Due to the decrease in plasticizing performance, 10% - 15% can be added and the product has crystal dots |
| Operating mode | It can be linked with film production lines and slitting machines, or operated and used by dedicated personnel, with a high degree of automation. Single, online | Special personnel are required for operation, with low automation level, and cannot be linked with the production line, no online | Two or more people are required to operate, and the process is complex and cannot be linked with the production line, no online |
| General power | 5.5kw ~ 11kw | 7kw | Above 40kw |
| Machining amount | 100 ~ 250kg/h | 180 ~ 250kg/h | 80 ~ 250kg/h |
| Cleanliness | No polluted as directly online | May be polluted | Be polluted as its complex work |
Frequently Asked Questions
How does the H981 Recycling Machine maintain chemical performance?
Unlike traditional recycling machines, the H981 uses a non-heated cutting and shaping recycle mode. Because the materials are not subjected to thermal degradation, the chemical performance of the recycled granules remains identical to the original material.
What is the advantage of the H981's traction advance pressing mechanism?
The traction advance pressing mechanism is independently controlled by its own frequency converter and motor. This independent control ensures that the entire production line is protected and unaffected by any potential failures that might occur in the host pressing or cutter mechanisms.
Why does the H981 allow for a higher accession amount (30%-40%)?
The H981 produces slice granules with a density that is not significantly different from original plastic. This prevents the feeding issues common with lighter materials (like powder from cracking machines), allowing a much higher proportion (30% to 40%) to be successfully mixed back into production.
Can this machine be integrated directly into our current production line?
Yes, the H981 features a high degree of automation and is designed for online operation. It can be linked directly with your existing film production lines and slitting machines, or operated offline by dedicated personnel if preferred.
How energy-efficient is the H981 Recycling Machine?
The H981 is highly energy-efficient, with a general power consumption of only 5.5kw to 11kw. In comparison, traditional heat-shaped recycling machines require above 40kw of power to operate.