High Efficiency Film Materials Recycling Machine - China Suppliers & Factory for Automatic Waste Management
Product Application
Traction advance pressing mechanism
Independently controlled by frequency converter and motor, the film advance get into traction mechanism and advance pressing, ensure production line not affected by possible failures resulted by host pressing mechanism, cutter mechanism etc. provide advance pressing and exhaust air banded edge material for host pressing mechanism.
Host pressing mechanism
Independently controlled by high-power frequency converter and motor, put the film pressure into a strong banded material cut into slices.
Cutter mechanism
Independently controlled by the frequency converter and motor, cut the materials into flake granules by the hob. Granule length is adjustable (3~8mm).
Granules blowing mechanism
The formed granules can be blown automatically by the blower to the feed port of production line.
Comparison with other recycle machines in market
| Type | H981 Recycling machine | Plastics cracking machine | Plastic recycling machine |
|---|---|---|---|
| Recycle mode | Cutting and shaped (non-heated) | Crashing | Heating up and shaped |
| Product shape | Slice granule | Slice powder | Granule |
| Chemistry performance | Identical with original | Identical | No identical |
| Max accession amount | Because the granular density is not significantly different from plastic, 30% -40% can be added | Due to its lighter specific gravity compared to plastic pellets, it is prone to float at the top of the feeding hopper, causing material discharge; Mouth blockage and uneven plastic extrusion, only 5% -10% can be added | Due to the decrease in plasticizing performance, 10% -15% can be added and the product has crystal dots |
| Operating mode | It can be linked with film production lines and slitting machines, or operated and used by dedicated personnel, with a high degree of automation, Single, online | Special personnel are required for operation, with low automation level, and cannot be linked with the production line, no online | Two or more people are required to operate, and the process is complex and cannot be linked with the production line, no online |
| General power | 5.5kw~11kw | 7kw | Above 40kw |
| Machining amount | 100~250kg/h | 180~250kg/h | 80~250kg/h |
| Cleaniness | No polluted as directly online | May be polluted | Be polluted as its complex work |
Frequently Asked Questions
Q: How does the H981 Recycling Machine process film without heat?
The H981 Recycling Machine uses a mechanical cutting and shaping process without heating. This ensures that the physical and chemical properties of the recycled material remain identical to the original raw plastic.
Q: What is the maximum percentage of recycled material that can be added back using the H981?
Because the output granules have a density and shape highly similar to virgin plastic, you can add up to 30% to 40% of the recycled material back into the production line without causing issues like feeding blockages or uneven extrusion.
Q: Can the H981 Recycling Machine operate online with existing production lines?
Yes. The H981 features a high level of automation and is designed to link directly online with film production lines and slitting machines, eliminating the need for manual handling and saving labor costs.
Q: What is the output capacity and power consumption of the H981 machine?
The H981 has a machining capacity of 100 to 250 kg per hour, with a highly energy-efficient power consumption range of only 5.5kw to 11kw, compared to over 40kw for traditional thermal recycling machines.
Q: How is the size of the recycled granules controlled?
The granule size is controlled by the cutter mechanism, which is independently driven by a frequency converter and motor. The resulting flake granule length is adjustable between 3mm and 8mm.
Q: Does the H981 process cause contamination to the recycled material?
No. Because the machine operates in a direct, closed online loop with the main production line, the material is protected from environmental dust and manual handling, ensuring zero pollution.