High Efficiency Film Materials Recycling Machine - China Suppliers & Factory for Automatic Waste Film Processing
Product Application
Traction Advance Pressing Mechanism
Independently controlled by frequency converter and motor. The film advance enters the traction mechanism and advance pressing, ensuring the production line is not affected by possible failures from the host pressing or cutter mechanisms. Provides advance pressing and exhaust air banded edge material.
Host Pressing Mechanism
Independently controlled by a high-power frequency converter and motor, putting the film pressure into a strong banded material cut into slices.
Cutter Mechanism
Independently controlled by the frequency converter and motor. Cuts the materials into flake granules by the hob. Granule length is adjustable from 3mm to 8mm.
Granules Blowing Mechanism
The formed granules can be blown automatically by the blower directly to the feed port of the production line.
Comparison with other recycle machines in market
| Type | H981 Recycling machine | Plastics cracking machine | Plastic recycling machine |
|---|---|---|---|
| Recycle mode | Cutting and shaped (non-heated) | Crashing | Heating up and shaped |
| Product shape | Slice granule | Slice powder | Granule |
| Chemistry performance | Identical with original | Identical | Not identical |
| Max accession amount | Because the granular density is not significantly different from plastic, 30% - 40% can be added. | Due to its lighter specific gravity compared to plastic pellets, it is prone to float at the top of the feeding hopper, causing material discharge, mouth blockage, and uneven plastic extrusion. Only 5% - 10% can be added. | Due to the decrease in plasticizing performance, only 10% - 15% can be added and the product has crystal dots. |
| Operating mode | It can be linked with film production lines and slitting machines, or operated by dedicated personnel, with a high degree of automation (Single, online). | Special personnel are required for operation, with low automation level, and cannot be linked with the production line (Offline). | Two or more people are required to operate, and the process is complex and cannot be linked with the production line (Offline). |
| General power | 5.5kw ~ 11kw | 7kw | Above 40kw |
| Machining amount | 100 ~ 250kg/h | 180 ~ 250kg/h | 80 ~ 250kg/h |
| Cleanliness | No pollution as it is directly online. | May be polluted. | Polluted due to its complex work process. |
Frequently Asked Questions
What are the main benefits of the non-heated recycling mode of the H981?
Since the H981 uses a non-heated cutting and shaping process, the chemical performance of the recycled material remains identical to the original material, avoiding the degradation often caused by thermal recycling processes.
How does the H981 achieve a higher max accession amount of 30%-40%?
The H981 produces slice granules whose density is not significantly different from virgin plastic. This prevents the material from floating at the top of the feeding hopper, avoiding blockage and extrusion issues common with lighter materials.
Can the H981 Recycling machine run automatically with production lines?
Yes, the H981 features a high degree of automation and can be linked directly online with film production lines and slitting machines. It also includes an automatic blowing mechanism to feed granules directly back into the production line.
What is the adjustable range for the recycled granule size?
The cutter mechanism is independently controlled by its own frequency converter and motor, allowing the operator to adjust the flake granule length between 3mm and 8mm.
How does the power consumption of the H981 compare to other machines?
The H981 is highly energy-efficient, with a general power requirement of only 5.5kw to 11kw, compared to traditional plastic recycling machines which require above 40kw.